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Rojac Tooling Technologies – mould tools, jigs, fixtures, patternmaking |
| Address:
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Automotive Component Park, Hallens Drive, Wednesbury, West Midlands, UK |
| Postcode:
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WS10 7DD |
| Country:
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United Kingdom |
| Phone number:
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0121 556 0909 |
| Fax number:
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0121 556 4343 |
| Website:
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http://www.rojac.com |
| Contact name:
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Duncan Blakemore |
| Email address:
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[email protected] |
| WMCCM Rated:
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yes |
| Profile:
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Rojac Tooling Technologies are specialist engineers supplying engineering services and project management alongside the design and manufacture of mould tooling, jigs & fixtures, models, patterns, prototypes & parts, CMM inspection, CAD/CAM and special purpose machinery to a wide scope of industries in a diverse range of market sectors.
Established for over 30 years, Rojac has the technical competence and capabilities to manage large complex projects and regularly manage customers complete tooling requirements from concept design, CAD modelling, tooling design and advice, design and manufacture of prototype, development and production tooling, assembly jigs and manufacturing fixtures, prototype part manufacture, urethane technologies and development through to inspection and support.
All projects undertaken by Rojac are subject to extensive planning: we pride ourselves in our professional project management techniques. All projects are managed online using our online project management system giving customers 24/7 access to live project data (2D/3D drawings, online 3D CAD viewers, specifications, digital images, etc) and providing an invaluable collaboration tool to keep customers fully informed, speed up communications and streamline manufacturing and management of projects.
We are members of GTMA (World Class Toolmaker), MAA (Midlands Aerospace Alliance), NWAA (North West Aerospace Alliance). We have also recently been added to the 7E7 Global Tooling Resources Portal. Rojac is accredited to BS.ISO: 9000:2001 by BSI Quality Assurance since 1993.
Operating from purpose built manufacturing based in heart of the UK motorway network. Rojac offer the following facilities:
• The very latest in 3 & 5 Axis CNC machining
• Extensive wood pattern/mould facility
• Extensive mould tool making facility
• Prototype moulds and component manufacturing facility
• Large modern CAD room including the very latest in CAD/CAM manufacture, data communication, component and mould tool design
• Large CNC machining envelope
• Large capacity CNC co-ordinate measuring machines
• In house CAD tool design facility
• Extensive online project management and planning
• Modern manufacturing facility
• Highly skilled work force
• Heavy lifting cranes and bedding gantries
• Meeting and conference rooms
• Easy access and ample parking
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| Ethos:
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Continual improvement teams have been successfully operating at Rojac for many years helping us to continually and relentlessly improve our products, processes and customer service.
It is the policy of Rojac to involve all employees, at all levels within the organisation, with continual quality improvement, by providing a total teamwork based environment, where all employees are continually encouraged to freely communicate ideas.
Backed up, with a management team fully committed to creating a climate of continuous change and never ending improvement.
The company's quality system is designed to meet the requirements of the international quality standard BS EN ISO 9001:2000 and is regularly assessed by BSI Quality Assurance to ensure continuing compliance.
Quality objectives are as set by the management review team, and are regularly reviewed to ensure their suitability and effectiveness.
Rojac Tooling Technologies aim to provide a one stop shop service. We are open and honest with all customers this is supported by our web based project management system which also allows customers to view live footage via a web cam - the different stages of the CNC processing of their part. This system also allows us to:
• Monitor and measure delivery schedules
• Measure and improve customer satisfaction
• Measure and improve product/service quality
• Demonstrate continual improvement
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| Basic line of business:
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Design and manufacture of mould tooling, jigs, fixtures and prototypes. |
| Products and services:
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Project management, jigs & fixtures, modelmaking, patternmaking, CNC machining, prototypes & parts, CMM inspection, CAD/CAM, materials. |
| Runners:
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0% |
| Repeaters:
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0% |
| Strangers:
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100% |
| Number of Employees:
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46 |
| Annual Turnover (£m):
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3.5 |
| Annual Rate of Growth (%):
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10 |
| Reference customers:
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Toyota, Lotus, Airbus, Boeing, Superform Aluminium, Siemens |
| End customers:
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Aston Martin, Bentley, Lamborghini, BMW, Ford, Honda, Airbus, Boeing |
| Continuous improvements:
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Total Quality Culture - actively involve all employees with continual improvement. Recently started to implement lean manufacturing. Employees are involved in a rigorous training programme and most have received comprehensive training in both teamwork and problem solving tools and techniques. Have methods in place that measure customer satisfaction. |
| Competence transfer:
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Previously involved primarily in automotive markets. Currently growing into other markets such as defence and medical. Also producing tooling and prototypes for marine and prototyping (large models) for rail markets. |
| Key processes:
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Key Process:
CAD / CAM,Tool Maintenance,Tool Manufacturing
CAD/CAM design and manufacture for manufacture of moulds, patterns, models, jigs & fixtures, prototype parts. Full CAD modelling and surface generation. Import and export of all major CAD formats:
9 Seats – Powershape & Powermill by Delcam
3 Seat - AutoCAD 2000, Including Parametric Solid Modeller
1 Seat CATIA V5
1 x A4 to A0 Colour Plotter
1 x HP A0 Roll Feed Colour Plotter
(Mastery: Mature, Time In Operation: 12.00 years)
Key Process:
CNC Machining,Tool Maintenance,Tool Manufacturing
Extensive CNC department with 24/7 live web cams to each CNC machine:
2 x Correa FP 40/40 CNC 5 axis gantry milling machine (4 x 2.5 x 1700)
1 x Correa FP 40/40 CNC 5 axis gantry miller free flow 5 axis (4 x 2.5 x 1700)
1 x Correa A 30/30 CNC axis milling machine (3 x 1200 x 1000)
1 x Grainger Horizontal model/patternmaking CNC machine (4.3 x 2 x 1500)
1 x Correa CF20 CNC 3 axis milling machine (2 x 0.8 x 800)
1 x Correa CF22 CNC 3 axis milling machine (2.2 x 0.8 x 800)
1 x Correa CF25+ CNC 3 axis milling machine (2.2 x 1 x 800)
(Mastery: Mature, Time In Operation: 12.00 years)
Key Process:
Machining,Prototyping,Tool Maintenance,Tool Manufacturing
Model and pattern making facility for both CNC and traditional tooling board and polystyrene models and pattern equipment. This includes master models, scale models, lay-up models, pattern equipment, prototypes and tooling. High speed CNC machining and large capacity CNC manufacture.
(Mastery: Mature, Time In Operation: 30.00 years)
Key Process:
Casting,Moulding,Prototyping,Rapid Prototyping,Tooling
Prototype, rapid and production mould tooling up to 20 tonnes for a wide variety of processes in a wide variety of materials. All moulds designed in house to customer's specification. Specialists in tooling (in aluminium, resin, steel or cast iron) for composite components, resin transfer moulds (RTM), RIM, S-RIM, Polyurethane, VAC , VAC/RIM, pre-form, stretch form, compression, hand lay, superplastic, pre-preg formers, cast to size tooling.
(Mastery: Mature, Time In Operation: 30.00 years)
Key Process:
Assembly & Fabrication
Jigs and fixtures designed and manufactured for assembly, machining, drilling, holding, trimming, bonding and inspection. Operated with hydraulics, pneumatics and electronics control systems. From design to completion.
(Mastery: Mature, Time In Operation: 30.00 years)
Key Process:
CMM
Large capacity CMM inspection with PC-DMIS CNC measuring software that reads several formats of 2D or 3D data including IGES and Catia, which allows inspection, back to the native CAD data:
1 x Brown & Sharpe DEA Vento Console with full CNC 3m x 1.6m x 2m.
1 x Crown & Windley CMM with renishaw PH10MQ probing head 3.6m x 3.6m.
(Mastery: Mature, Time In Operation: 12.00 years)
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| Key skills:
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Role: Project Team Leader
General engineering,Production Management,Project Management
Responsible for management and control of jobs. Experienced pattern and toolmaker. Trained in project management, teamworking, problem solving, tools and techniques.
(Skill Level: Expert, Years of Practice: 30.00 years)
Role: CAD Designer
CAD/CAM,Technical engineering
Responsible for design of components and tooling utilising CATIA and Delcam. Trained on specific software requirements by software providers.
(Skill Level: Expert, Years of Practice: 15.00 years)
Role: CNC Machining & Programming
CNC Machining,Programming,Technical engineering
Responsible for machining and programming in Powershape Delcam. Trained in house and from software manufacturers.
(Skill Level: Experienced, Years of Practice: 10.00 years)
Role: Pattern Maker
Pattern making,Technical engineering
Responsible for manufacturing of prototypes, models, pattern equipment, etc. Holds recognised apprenticeship certificate.
(Skill Level: Experienced, Years of Practice: 30.00 years)
Role: Business Development Manager
Accounting,Administration,CRM,Sourcing,Strategic Management
Responsible for sourcing new business, CRM (customer relationship management), contract negotiation, account management, etc.
(Skill Level: Experienced, Years of Practice: 30.00 years)
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| Locations:
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UK, Wednesbury, West Midlands |
| Markets:
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Aerospace, Automotive, Defence, Health/Medical, Marine, Media, Entertainment & Marketing, Motorsport, Rail |
| Standards:
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GTMA World Class, ISO 9001:2000 - QMS Requirements |
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