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PTL - Polymer Training Ltd
Address:   Halesfield 7,
Telford,
Shropshire,
West Midlands,
UK
Postcode:   TF7 4NA
Country:   UK
Phone number:   01952 587020
Fax number:   01952 582065
Website:   http://www.polymertraining.co.uk
Contact name:   Shirli Bailes
Email address:   [email protected]
WMCCM Rated:   yes
Profile:  

PTL is a major international resource centre for the polymer industry, specialising in training, further education and providing support for product design, materials selection, company and product incubation, tool trialing and prototyping. Owned by the industry through an educational trust, PTL in its various forms has over thirty years' experience of supporting the polymer sector and specialises solely in polymer related activities. Recognised as a developmental Centre of Vocational Excellence by the Learning and Skills Council, industry led and a member of the British Plastics Federation, PTL is a leader in its field.

PTL operates from the most comprehensively equipped factory and conference facilities in the UK, operating with regional partners in the further and higher educational sectors to provide coverage across the UK, backed by the expertise and customer service for which PTL is renowned.

Ethos:  

"PTL seeks to be the premier provider of educational and innovative support services in the UK, and recognised as a major international centre of polymer expertise".

We value our staff very much and have regular Personal Development Reviews (PDR) on a one to one basis which allows staff to get involved and get their views across. Staff are encouraged to provide suggestions and innovative ideas. This is also supported by quarterly staff meetings which usually involve a brainstorming session. 

"We are here to serve the customer".

Customer service based on first class response and an understanding of our “customers’ needs”. To monitor that we are providing the best service we ask customers and visitors to fill out a feedback form which capture details on the quality of service and delivery received and even softer issues such as the greeting they received at reception. 

Such information is fed into our quality management system to ensure we keep total control of PTL quality. As a result PTL can boast success stories from our customers.

Basic line of business:   Provide Training, Education, Material testing, and Process consultancy in Polymers.
Products and services:   Provide training packages (standard/bespoke) in - processing, workshop improvement, quality, management in plastics, material selection, tool-trialling. Selling of spare-machine-capacity. Hire out conferencing facilities and workshop facilities. Support and develop new ideas within the Innovation centre.
Runners:   45% Training
20% Consultancy
15% Tool trialling and Spare capacity
10% Hiring of Conference facilities
10% Innovation development and support
Number of Employees:   42
Annual Turnover (£m):   not given
Annual Rate of Growth (%):   not given
Reference customers:   Victrex plc, Uponor Ltd, Piolax Manufacturing Ltd, PVAXX R & D Limited, HPC Global Supply Chain Unilever.
End customers:   BMW, Landrover, Jaguar, Procter & Gamble, Coca Cola.
Competence transfer:   Areas aiming to move into: Computer aided design suite being developed to help deliver on-site courses and design. Bespoke added value courses for Automotive market. Aiming to provide BTEC and two-year ONC courses and certification. Currently developing an Innovation centre. Continuously improve technical courses to keep up with changing legislation and evolving technology.
Key processes:   Key Process:
Training & Education
Training in engineering processes such as Injection moulding, Extrusion, Blown film, Blow moulding.
(Mastery: Mature, Time In Operation: 5.00 years)

Key Process:
Training & Education
Training in Product development, Polymer industry appreciation, Maintenance, Safety, Quality & productivity, Supervisory.
(Mastery: Mature, Time In Operation: 20.00 years)

Key Process:
Training & Education
Training in business process
(Mastery: Mature, Time In Operation: 20.00 years)

Key Process:
Injection Moulding
Arburg 100T - 2 shot Moulding machine Direct locking,
Ferromatic Milacron FM200T - Direct locking,
Sandretto series 8 150T - Toggle locking machine,
Toshiba all electric 160T - Toggle locking machine,
Arburg 70T - Toggle locking machine,
Husky Hyelectric H90 RS40-35 - Block & lock,
Engel Tiebarless 80T - Direct locking machine,
Krauss Maffei 50T - Direct locking machine
(Mastery: Mature, Time In Operation: 20.00 years)

Key Process:
Plastic Extrusion
Betol BC50 Single Screw Extruder - Choice of 3 Screw designs, Tube/2 layer co-extrusion tooling, Melt/Gear Pump optional, 2.5m cooling bath, 2 haul off options, Saw or flying knife cutter
(Mastery: Mature, Time In Operation: 20.00 years)

Key Process:
Plastic Extrusion
Sheet Extrusion:
Betol BC50 - 500mm EDI Die 0.2-2.5mm thickness, Up or Down Polishing/Roll Stack, Guillotine Sheet Cutter
(Mastery: Mature, Time In Operation: 20.00 years)

Key Process:
Plastic Extrusion
Blown Film:
Battenfeld Gloenco 60mm extruder - General Purpose (LDPE) Die, Modified LLDPE Die, Gravimetric Line Control + Mixing
(Mastery: Mature, Time In Operation: 20.00 years)

Key Process:
Moulding,Plastic Extrusion
Blow Moulding:
Krupp Kautex KEB3 - Twin head extrusion blow moulding machine, Gravimetric mixing.
Krupp Corpoplast - Single pre-form stretch-blow machine.
(Mastery: Mature, Time In Operation: 20.00 years)

Key Process:
Vacuum Forming
Vacuum Thermoforming:
Shelley 450 x 350mm sheet feed machine.
(Mastery: Mature, Time In Operation: 15.00 years)

Key Process:
Quality, Statistics & Measurement
Test Equipment:
Charpy/Izod Impact tester,
Falling dart tester,
2 x Melt flow index tester,
Tensometer,
Friction tester,
Shadow graph measuring,
Polarising stress analysis filters,
A variety of Injection Moulding tools for moulding test-piece samples.
(Mastery: Mature, Time In Operation: 10.00 years)

Key Process:
Consultancy,Planning,Project Management,Shop Floor Control
Consultancy in polymer processing, tooling, problem solving, on-site process or equipment issues, training, process audits, project management, business issues.
(Mastery: Mature, Time In Operation: 6.00 years)

Key Process:
Consultancy,Services,Training & Education
Facility hiring (with restaurant):
Computer Aided Design suite (supported/unsupported) with 9 PC's that have bespoke software including Solid works, Mould flow, PICAT. Suite contains interactive whiteboards.
(Mastery: Under Development, Time In Operation: 1.00 year)

Key Process:
Services
Facility hiring (with restaurant):
1 x Conference room with 120 people capacity,
2 x Conference room with 50 people capacity,
2 x mini conferencing/teaching rooms with 40 people capacity,
2 x Meeting rooms with 10 people capacity.

(Mastery: Mature, Time In Operation: 1.00 year)

Key Process:
Design,Quality, Statistics & Measurement,Research & Development,Services,Training & Education
Software development of bespoke polymer processing packages:
-PICAT (Polymer Industry Competence Assessment Tool) simulates a typical processing line and challenges the user to overcome a wide range of typical product faults.
-PICOS (Polymer Industry Core Operative Skills) provides essential information on the fundamentals of working and operating in a polymer processing environment.
-PIMECH is designed to broaden skills in first line fault-finding of machine malfunctions.
-CBT (Injection Moulding Training & Simulation Package) tool that takes trainees through every phase of the process in an interactive and structured manner.
-IMTS (Injection Moulding Troubleshooter) a training program and help system, designed to help solve common part faults.
(Mastery: Mature, Time In Operation: 8.00 years)
Key skills:   Role: Injection Moulding Consultant
Injection Moulding,Technical engineering,Training & Development
Injection moulding related training, consultancy, equipment operation, material management, course development, feasibility studies.
(Skill Level: Expert, Years of Practice: 15.00 years)

Role: Extrusion Consultant
Plastic Extruding,Technical engineering,Training & Development
Extrusion related training, consultancy, equipment operation, material management, course development, feasibility studies.
(Skill Level: Expert, Years of Practice: 30.00 years)

Role: Design Consultant
CAD/CAM,Design,Technical engineering,Training & Development
CAD/CAM course delivery and support.
(Skill Level: Expert, Years of Practice: 25.00 years)

Role: Business Consultant
Administration,Quality Assurance
Business management and quality. Course delivery and support.
(Skill Level: Expert, Years of Practice: 30.00 years)

Role: Technical Advisor
CRM,Research,Sourcing,Technical engineering
Polymer industry related consultancy, training, requirement analysis and troubleshooting.
(Skill Level: Expert, Years of Practice: 20.00 years)

Role: Business Development manager
Administration,CRM,Sales & Marketing,Sourcing
New business development, Marketing, Lead generation, CRM, Innovation management.
(Skill Level: Experienced, Years of Practice: 5.00 years)

Role: Chief Executive Officer (CEO)
CRM,Sales & Marketing,Sourcing,Strategic Management
Strategic management, CRM, new business development
(Skill Level: None, Years of Practice: 20.00 years)
Locations:   Scotland, Telford, UK, West Midlands
Markets:   Education/Training, Rubber & Plastics
Standards:   ISO 9001:2000 - QMS Requirements

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Status: approved
Last Updated: 2/8/2005 4:19:11 PM